■ Introduction:
An alumina ceramic plunger is a type of plunger made from alumina ceramic, a high-performance ceramic material with excellent mechanical, thermal, and electrical properties. Alumina ceramic plungers are used in a wide range of industrial applications that require high wear resistance, chemical resistance, and temperature stability. They are commonly used in pumps, valves, and other fluid handling equipment for applications such as oil and gas, chemical processing, and water treatment. The alumina ceramic plunger are preferred over other materials due to their high hardness, low coefficient of friction, and ability to resist wear, corrosion, and thermal shock. Alumina corundum ceramic plunger are also lightweight and can withstand extreme temperatures, making them ideal for use in harsh environments.
■ Technical data sheet:
Material | 95% alumina | 99% alumina | Zirconia | ||
Physical Properties | Density | g/cm3 | 3.65 | 3.9 | 6.0 |
Firing Temperature | ℃ | 1680 | 1700 | 1600 | |
Viker Hardness | Hv | 1500 | 1700 | 1300 | |
Rupture Strength | Kgf/cm2 | 3000 | 3500 | 11000 | |
Compressive Strength | Kgf/cm2 | 25000 | 30000 | 25000 | |
Fracture Toughness | Mpa.m0.5 | 4.9 | 5.4 | 9.3 | |
Thermal Properties | Max.Service Temperature | ℃ | 1450 | 1500 | 1300 |
Heat Resistant Impact | T(℃) | 220 | 200 | 360 | |
Pyroconductivity | W/m.k | 25 | 31.4 | 3 | |
25-300℃ | 14 | 15.9 | 14 | ||
Appliance Properties | Volume Resistance/20℃ | Ω/cm2 | >1012 | >1012 | >1012 |
Volume Resistance/100℃ | 1012-1013 | 1012-1013 | 1012-1013 | ||
Volume Resistance/300℃ | >1012 | >1012 | 5x109 | ||
Dielectric Strength | Kv/mm | 18 | 18 | 18 | |
Dielectric Constant(100 MHZ) | (E) | 9.5 | 10 | 9.5 | |
Dielectric Tangent | (tgδ) | 0.4x10-3 | 0.4x10-3 | 0.4x10-3 |
■ Advantages:
1. Wear resistance: wear resistant alumina ceramic plunger is extremely hard and wear-resistant, making it ideal for applications where the plunger is in constant contact with abrasive materials.
2. Chemical resistance: alumina ceramic plunger is highly resistant to chemical corrosion, making it suitable for use in harsh chemical environments.
3. Temperature stability: alumina corundum ceramic plunger can withstand high temperatures without degrading, making it ideal for use in high-temperature applications.
4. Low coefficient of friction: wear resistant alumina ceramic plunger has a low coefficient of friction, which reduces wear and prolongs the lifespan of the plunger.
5. Electrical insulation: alumina ceramic plunger is an excellent electrical insulator, making it suitable for use in electrical applications.
6. Lightweight: alumina corundum ceramic plunger is lightweight, which reduces the overall weight of the equipment and makes it easier to handle.
7. Cost-effective: Although alumina ceramic is more expensive than some other materials, it is cost-effective in the long run due to its durability and long lifespan.